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SAMview™ Process Control Software
Windows Version
SAMview is where it all started...first as a signature-based
process control product, the only of it's kind...even today! Customers
requested the addition of functions they had on their current press control
systems and now SAMview has grown into a complete suite of products that do
everything available on the market today for press control and process control
in discrete manufacturing processes.
Although the primary market is metalforming equipment, this
product is used on just about EVERY manufacturing process that involves motion
whether it be metal, plastic, pharmaceuticals, semiconductors, etc.
There are over 30 man-years of development in a product that
has been used since 1989. During that time we have managed to keep all
products backwards compatible or provided very reasonable upgrade paths.
Today, our product is hosted on Microsoft Windows operating systems with all the
benefits of multi-tasking operating systems being made available to the user.
Networking this product provides the ability to view or edit documents at the
machine, report information throughout the plant network or internet, expedite
setups, maintain high productivity.
Below is a brief overview of modules. If you click this
link you can go on a self directed tour of screens:
SAMview Tour
Designed by operators for operators! Very simple
user interface providing summary data from each of the modules that follow.
This screen displays everything the operator needs: Part/Batch counters,
Run-time, Die-protection status, Tonnage monitoring, Clutch Brake Monitor
status, Crank position (exact angle and graphic), In-die sensor
measurements, and more. What's better is it can be customized to fit
your needs. Great touch-screen interface!
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Production monitoring is frequently a product supplied as
an option costing thousands or tens of thousands of dollars. They are
also complex software products in their own right requiring extensive
training and frequently providing many functions never used. Similar
to Word, they can do almost anything but are only used about 5% by most
users. We studied users and came up with two simple approaches.
One is local information at the press. The other is using the
advantage of being networked based to supply information from each press in
a format that someone can used any office tools to consolidate and present
the information. Most users just make a spreadsheet and then export to
their presentations tools. One more thing...our data is real-time over
the network...you can watch it change as it's happening, even if the screen
is not on the front of your open windows! Simple, low cost, and just
what you need without the complexity!
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Setup is a screen located at the press that allows all
setup and reference information relating to a specific tool or job to be
selected without needing to know specific file names. Local or network
documents, pictures, drawings, text files, spreadsheets, or any file can be
tied to a specific tool and recalled from a simple touch-screen or mouse
selection by the operator. If the applications exist on the local
machine or the network then the selected documents can be edited for
as-built or tuned for higher productivity. A simple machine located
way to improve productivity and maintain current documentation.
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Keep track of how many parts you have made in a job and
in during the current batch. Automatically stop or use outputs to
shift the output to another bin. Nice large graphic display allows for
visual "feel" of current levels from a distance. Simple, powerful, and
effective.
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SAMview is our easy to use graphical interface to your process. The
powerful software monitors the sensors inside tooling or the press, stopping the process whenever it
detects variation in automatically set control limits. This PC-based product can hold
Master Reference signatures as well as setup information for hundreds of Tools.
Push-buttons controls make it easy to setup for a new job or review history of a current
job. Playback of most recent faults is a function key away!
Choose tonnage monitoring, in-dies sensors of any type,
or create "virtual channels" from existing real channels and display these
as numbers, graphs, or charts...all in real-time with scale, zoom, default
window, and alarm limiting.
There is much more to this product than can be written
here.
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Signatures provide you with an insight into your process. With that
understanding, you can focus on quality issues. SPCview statistical Analysis software
permits you to define pertinent characteristics of the signature, give them meaningful
names and track them. Have the system automatically shut down the press upon deviation
from your 6-sigma quality standard, alerting the operator as to the specific cause.
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DIEview is an easy-to-use programming screen used to set up your die
protection inputs. For each tool, tell the system what sensors are connected and how they
should operate - give them meaningful names - and you are done. The next time that tool is
loaded, your press will be protected from the first stroke. Any die protection problems
will show up in plain English, allowing the operator to quickly identify, correct, and
resume production.
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CAMview is an easy-to-use interface which will pre-program cyclical
outputs. Outputs will actuate at the desired angle and remain on for the defined time or
angle dwell. As with our DieView package, these outputs are defined once and automatically
get loaded whenever the tool is placed into service.
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Protect your employees, yourself, and comply with OSHA
regulations...know immediately if your press is not stopping per regulations
and prevent continued operation without review and approval.
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