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signatureACE® /PIP System Package
...for engineering details see link
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Includes:
> Complete Press Control Package
(No Clutch/Brake Control)
> 12" Industrial Touch Screen Color PC with Windows 2K
> SAMview Software Suite
> Ethernet Plant Network Interface
> Local CD-RW drive and 3.5" Floppy
> Integral SAMnet Real-time Deterministic Network
(Click on Image)
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Also Included:
> Remote Termination Enclosure and Cables
> Resolver or Resolver Converter Module
> Resolver Cables
> 2 Strain Links for Press/Frame Mounting
(Click on Image)
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What Does This Package Cost?
Average US sale price is $24,995 complete for the same
options as the full system supplied by
competition except our systems price includes exclusive signature-based
process control. No competitor offers true signature analysis nor process
control capabilities found in the SAMview software. This price includes our
most common set of options and allows for complete upgrade to any product we
offer without additional hardware! No downtime for upgrading your
system! Upgrade options include control based on extracted signature
features, in-die dimensional measurement, and advanced real-time in process
calculations.
Recommended sensors and pricing:
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Gap Frame Presses - No Price Change
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Most other presses - 2 Sensors each connection, 4 total, $700
adder.
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Double Action Presses - Require A08 card instead of A6D card,
8 sensors, $1500 adder.
Special custom sensors may be required for some double action presses.
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Prices start at $6K for die protection systems and go as
high as $35K with multiple processors and full suite of software featuring
process control functions in signature analysis, process feature extraction,
and advanced real-time process control calculations (thickness, hardness,
n-factor, etc.).
What Unique Benefits Does this Package Offer?
The signatureACE® PIP is priced to compete with other Press
Control Products that have integrated functions. The advantage of using
a PIP to meet your needs is that it includes the following EXCLUSIVE benefits:
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You can run other PC based programs on the same system or
access data such as die drawings, email, printing, archives, etc. since
the SAMview product is running on Windows 2000 Professional and can live
with other products...in fact it can integrate with other software using
OPC. Access the information you need to solve problems without
leaving the press area!
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It has optional process control functions for in-die measurement
and process signature capabilities that go far beyond the functionality of
the competitive products.
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It is a modular product requiring only software for
expansion to both current and future extended products.
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New versions of the product or additional functionality
can be added using CD or internet download upgrades.
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This package provides a no cost exchange, at
time of purchase/startup, for switching between different types of sensor
configurations, resolver interfaces, or packaging.
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No product has the flexibility that the signatureACE®
PIP offers because of it's PC architecture and unique product design.
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Advanced users can modify the displays which have been
created using National Instruments LabWindows©
(National Instruments).
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The PC architecture enables the removal of barriers
between the IT department and the plant floor for data retrieval, setup
integration, batch control/monitoring, part quality recording, production
status information, or any other data integral and available at the PIP.
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Reliability of the signatureACE® product is exceptional
and best validated by customer referral.
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What Features Does this Package Offer?
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The base configuration, which can be expanded by 6 times,
includes:
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Your choice of up to 4 PLS outputs using universal OPTO
22 output modules (8 supported)
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Sensor Inputs, your choice of:
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8 analog (milli-volt strain inputs or 5 volt range
inputs) AND 4 to 8 DC level Die Protection Inputs
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6 analog (milli-volt strain inputs or 5 volt range
inputs), 4 universal and 4 to 8 DC level Die Protection Inputs
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4 analog (milli-volt strain inputs or 5 volt range
inputs), 8 universal and 4 to 8 DC level Die Protection Inputs
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Your choice of Resolver or Resolver Converter (for use
with existing resolvers), including 30' cables
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Your choice of Remote Termination Enclosure or internal
panel mount termination board with 4 or 10 foot cable
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| PIP Industrial PC with Windows 2000 Professional,
1.2GHz, 512M RAM, 40G or better HD, CD, 3.5" Floppy, Dual Ethernet
LANs, Internal Real-time SAM network, 12" touch-screen. Unit
supports multiple USB, serial, and parallel ports. HD can be
replaced with compact flash drive at extra cost.
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SAMview software with the following features:
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Die-protection software with signature view for
determining actuation points
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Advanced Peak Tonnage Monitor which can access any
analog input and perform math
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Through the stroke (CCM) press protection monitor
that assures the press does not operate outside it's designed load
curve ... and, you use a word processor to set it up, no outside
service charges.
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Die-setup tool database with signature verification
and notepad.
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Production monitoring and integral job/batch
counting with uptime and downtime reporting
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Signature Analysis using patented two-dimensional
limit setting and position-based acquisition ...the only system
using this technology that works on the plant floor and has the
sensitivity without nuisance faults to detect slugs the size of
sugar grains in a press running 600 strokes a minute at 60 tons!
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Advanced Press and tool Diagnostics
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Complete Press/JOB/Tool historical database with
recording of every event, alarm, and user actions.
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and much more....
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Options easily added at a later date:
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More SA2000 cards which double the capabilities of one
card each time you add one. Processors are synchronized to insure
that all date is referenced to the same position base.
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Modify card formats for changes in types of points and
quantities.
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Add Feature Extraction capability that allows you to
extract specific features of the process and monitor them such as bend
angles, hole diameters, punch condition, material thickness, material
hardness, surface properties, etc.
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Add Advanced Math functions that solve real time
equations such as real thickness and hardness when both variables are
changing at the same time, work hardening coefficient N, stretch draw
properties.
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Advance features which track parts through the die and
sort them based on signature criteria
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Integration with vision applications in order to both
"look" and "feel" part quality
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Go wireless using products available for the standard
PC environment
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Integrate bar coding applications and printing
functions
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